Pipe Work Check Sheet


    EMPLOYEE NAME
    Email
    Job Number:
    Location:
    Flange ID Number::
    GASKET IS TO BE POSITIONED CORRECTLY AND EVENLY BETWEEN THE TWO FLANGE FACES yesNo
    BOLTS ARE TO BE NUMBERED WITH A BLACK MARKER TO INDICATE TIGHTENING ORDER yesNo
    BOLTS ARE TO BE GREASED LIBERALLY WITH GENERAL PURPOSE GREASE THEN INSERTED OPPOSITE AS PER DRAWING BELOW. yesNo
    BOLTS ARE TO BE HAND TIGHTENED THEN NIPED ONLY WITH WRATCHET TO DRAW THE FLANGES TOGETHER. DO NOT TIGHTEN JUST NIP AT THIS STAGE. yesNo
    TORQUE SETTINGS TO BE IDENTIFIED FOR THE CORRECT SIZE OF FLANGE AT THE CORRECT PRESSURE. FIRE MAINS SDR11 TO BE TIGHTENED TO HOLD 25BAR. WATER MAINS SDR17 TO BE TIGHTENED TO HOLD AT 20BAR. SEE CHART BELOW yesNo
    TORQUE WRENCH THEN TO BE USED ON THE NUT END ONLY CROW FOOT ADAPTER MAY BE NEEDED. yesNo
    TIGHTEN IN THE SPECIFIED PATTERN FOR THE CORRECT FLANGE SIZE 4 HOLE 8 HOLE ETC. TIGHTEN EVENLY AND GRADUALLY NOT TO FULL TORQUE STRAIGHT AWAY. yesNo
    ONCE THE CORRECT TORQUE HAS BEEN ACHIEVED IN THE SPECIFIED PATTERN MOVE FROM BOLT TO BOLT AROUND THE FLANGE AT LEAST ONCE UNTIL THE TORQUE WRENCH HAS CLICKED. DO NOT PULL PAST THE CLICK STOP AND MOVE TO THE NEXT BOLT. yesNo
    WHEN FINISHED, COMPLETE THE PAPERWORK AND ID THE FLANGE WITH A NUMBER DATE AND YOUR INITIALS FOR EXAMPLE FL001 PC 12-6-23 TAKE A PHOTO AND POST ON THE GROUP yesNo
    CLEAN TOOLS RE SET THE TORQUE WRENCH TO ZERO yesNo
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